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CHRISTIAN STOLZ
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PAM batch production

configured and documented with perfect precision

Batch production makes the highest demands on technical plants and the responsible specialist personnel. Detailed instructions on the production sequence need to be precisely followed, and complete traceability and documentation of all relevant processes is mandatory.

The Plant Assist Manager PAM by RÖSBERG standardizes your discrete production processes by fixing all recurring production stages in digital workflows in unified form – without any media interruption.

For reliable processes:

Intelligent control and logging

With PAM you can exploit the full potential of all data relating to your production process: vertical data exchange with the interfaces to all process-relevant systems enables bi-directional communication. This basis opens up numerous sophisticated possibilities for safeguards, control and automation:

  • The release of individual process steps can be linked to individually defined conditions, such as reaching the required values.
  • The plant parameters and process values relevant to the batch are read out via OPC interface.
  • The process flow is logged continuously – with precision and in great detail. Thus all values are traceable both in relation to the time sequence and the step sequence.
  • You receive a comprehensive batch protocol, including presentation and visualization of trend values.
  • The PAM user interface gives you an overview of all the relevant process values and alarms – in real time.    

Additionally, advanced mechanisms for legally compliant monitoring and documentation of process steps simplify your daily work:

PAM makes a whole lot of manual inputs, process controls and manual logging superfluous. This not only increases productivity but also reduces the risk of transcription and operating errors.

Accurate down to the last decimal place

Automatic calculations:

With PAM, process-relevant calculations can be directly integrated into the sequence chain and carried out automatically there. You are also provided with individually adaptable forms. The usual standard documents in the sector, such as weighing slips and washing slips, are transferred to the digital world and their values are made available to all the systems connected to PAM. Consequently, calculation errors are a thing of the past – and all calculations are automatically logged.

Lasting quality:

Continuity in batch production

With PAM you can be sure that every batch will be produced according to a unified standard. The manufacturing process successively follows the steps in your digital sequence chain.  All operational know-how on the exact procedure for the batch is also centrally stored in the sequence chain.

Optimally prepared for the audit

– with continuous long-term archiving

What interventions were made in the workflow, and when? And by whom? PAM provides transparent traceability of all parameters and actions at all times. The software creates batch records in PDF/A Format, suitable for long-term archiving. The records can be subjected to an audit, marked and filtered according to the audit result. Later changes to the PDF document are prevented by digital signatures.

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